Facilities

Unit II (Custom Synthesis Division) - Vapi, Gujarat

The facility has six manufacturing blocks aligned with more than 125 reactors (SS reactors, GLR reactors, hydrogenator) with a combined capacity of 550,000 litres. It is engaged in the manufacturing of intermediates, Regulatory Starting materials (RSM) required for API and NCEs. The operations of this unit are in the hands of extremely skilled personnel who ensure adherence to quality systems and procedures.

The unit is capable of handling the following reactions:

Capabilities:

• To carry out hydrogenation up to 10 kg /cm²
• Reaction temperature from -80^oC to 200^oC

Accreditations:

Aarti Pharmalabs - Unit III – Tarapur, Maharashtra

It specialises in the manufacture of xanthine derivatives including caffeine, theophylline, etofylline and aminophylline. The facility, with a workforce more than 170 trained personnel, is equipped with SS reactors, GLR reactors, and PP reactors with capability of approximately 300 metric tonnes per month.

This unit is capable of handling the following reactions:

Accreditations:

Aarti Pharmalabs - Unit IV – Tarapur, Maharashtra

This state-of-the-art API facility has 5 manufacturing blocks with a competence for gram-to multi kilo scale synthesis and manufacturing.

Manufacturing Block No. 1 : General API and NCE

Manufacturing Block No. 2 : Cortico Steroids API (Dedicated)

Manufacturing Block No. 3: Oncology API (Dedicated)

Manufacturing Block No. 4: General API and NCE

Manufacturing Block No. 5: General API and NCE

The blocks in the facility are aligned with 75 reactors (SS reactors, GLR reactors & PVDF reactors) with a combined capacity of 225,000 litres.

The unit is capable of handling the following reactions:

Capabilities:

• Reaction volume from 1 Kg output to 1000 Kg output
• Reaction temperature from -80^oC to 150^oC

Accreditations:

Aarti Pharmalabs - Unit V – Tarapur, Maharashtra

It excels in producing our flagship product “caffeine”. The plant is set up with SS reactors that have a 69,000 litre capacity overall. The institution is run by a staff of 50 people.

The unit is capable of handling Methylation reaction.

Capabilities:

• Reaction volume from 1 Kg output to 1000 Kg output
• Reaction temperature from -30^oC to 150^oC

Our Unit V has the following global certifications and accreditations:

• The Capacity expansion enabling production of APIs/drug substances from Phase I to Phase III, launch till full-scale commercial stage
• Setting up of new manufacturing block in 100,000 – 110,000 Sq. Mt. area out of 320,000 Sq. Mt. area in new manufacturing site
• Adding 59 reactions with volume of around 370+ KL capacity in Phase-1A
• Total of additional 1000 - 1200 KL manufacturing capacity is planned in next 4 - 5 years

Aarti Pharmalabs - Unit VI – Tarapur, Maharashtra

It is a pioneer in producing sulphuric acid as well as related goods like liquid sulphur trioxide, oleum 23% and 65%, and sulphonation base products like dimethyl sulphate, diethyl sulphate, and sodium vinyl sulfonate. Dimethyl urea and ammonium sulphate are also produced. With more than 100 staff, the plant is equipped with SS reactors, GLR reactors, catalytic converters, and distillation systems with a daily capacity of about 350 metric tonnes.

This unit is capable of handling the following reactions:

Accreditations: